Engineering systems design

Industrial systems design

The offer of the Grupa Wolff design office comprises complete support in the process of preparing preliminary project assumptions, concepts and complete working designs, both for newly designed engineering systems and for modernisation of the existing ones, also with regard to the ATEX directive.

Engineering systems design
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I will answer questions about: offer, technical specification, delivery, assembly.

Major areas of operation

Screening lines design and erection

We provide design, delivery of equipment and erection of screening lines for dusts, powders and granulates. We focus on screening materials that are difficult to handle and tend to clog the screens. For systems operating in explosion hazard zones, we provide solutions compliant with the ATEX directive requirements (screening of flammable and explosive products). On the other hand, as regards systems for food processing industry, we apply hygienic equipment.

Scope of supply

  • selection of engineering equipment, e.g. crushers, screens etc.
  • support structures for screens, handling platforms
  • charging and discharging chutes
  • mechanical and pneumatic transport systems
  • production materials and ready product storage systems
  • compressed air systems
  • dedusting systems
  • CIA systems for the designed lines
  • visualisation of engineering processes
  • assembly and commissioning
selection of engineering equipment

Milling lines design and erection

We design and erect complete milling lines on micro and nano scale. Depending on the characteristics of the milled product we apply one of the three technologies: dry milling, wet milling or cryomilling (which is milling at low temperatures in order to increase brittleness of fusible, ductile or fibrous materials).

Scope of supply

  • system of product reception, storage and feeding in the mill
  • mill adjusted to the process specifics
  • product screening and return to mill station
  • dedusting system
  • support structures and platforms
  • compressed air systems
  • CIA systems for the designed lines
  • visualisation of engineering processes
  • assembly and commissioning

Change of use of the existing industrial structures

We provide support at all project stages, starting from obtaining all approvals and formal documents, through preparing a multidisciplinary design and concept documentation, building permit and working design, and ending with design supervision.

Scope of work

  • risk analysis with regard to the planned changes
  • modernisation designs for:
    • dedusting systems,
    • electric systems,
    • CIA systems,
    • air conditioning systems,
    • engineering systems,
    • storage systems,
    • transport systems,
  • modernisation works, assembly and commissioning.

Systems and structures adjustment to ATEX directive requirements

Grupa Wolff specialises in the tasks which support customers in adjusting their plants to the binding explosion safety requirements. That frequently refers to equipment and systems which have operated for many years and which in the light of the currently binding regulations require adjustment to the up-to-date provisions of the ATEX 114 and ATEX 137 directives.

Depending on the customer needs, the work may start from preparing documents required by law, followed by system, structure or design inventory in order to determine deficiencies and irregularities, as well as checking the structural strength of devices, and ending with providing physical protection of systems against explosion.

Preparing of documents required by law

  • explosion risk assessment
  • setting out explosion hazard zones
  • explosion protection document

Inventory taking

  • production lines with regard to technology, construction, mechanics and electric matters
  • equipment with regard to their compliance with the ATEX directive
  • explosion hazard devices with regard to their structural strength
  • accompanying systems, including dedusting, electric, CIA, compressed air, and air conditioning systems
  • system extension design

Implementation of explosion risk reducing solutions

  • explosion suppression
  • explosion venting
  • explosion isolation
  • spark extinguishing
  • electrostatic earthing
  • flammable gases detection
  • flame arresters

1. Air extraction and dedusting systems design
2. Central vacuum cleaner systems design
3. Local air extraction systems design
4. Preparing dedusting equipment working designs
5. Industrial ventilation systems design

Learn more

Click below to enter the page devoted to designing and erection of dedusting, central vacuum cleaner and ventilation systems. The solutions we offer are intended for operation in standard and heavy-duty conditions as well as in explosion hazard zones.