Explosion Risk Assessment

explosion risk assessment
Donat Czapski

Donat Czapski – I am at your disposal

+48 695 244 220

info@grupa-wolff.com

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Explosion Risk Assessment


ERA in practise

Our team of Engineers conducts professional risk assessments of installations at the design stage and for existing process installations, the final stage of which is the preparation of an Explosion Risk Assessment document. It identifies hazards present in the workplace related to the occurrence of flammable and explosive dusts, powders, liquids, vapors, and gases. Additionally, it specifies the steps that need to be taken to eliminate and/or reduce these threats.

Every existing or planned installation, in which flammable or explosive substances (dusts, powders, liquids, vapors, and gases) may occur, absolutely requires the creation of an Explosion Risk Assessment document.

What we offer

We prepare Explosion Risk Assessment documents for:

  • Existing facilities and process installations that do not have the relevant document
  • Newly constructed facilities and process installations (the preparation is carried out at the design stage, which allows for the elimination of numerous incorrect assumptions, thereby reducing the costs of corrections to the constructed installation/facility)
  • Installations and facilities where changes have been made that affect the level of explosion safety (e.g., changes in technology, raw materials, the introduction of new devices, etc.)

Importantly, the Explosion Risk Assessment documents prepared by our Engineers always include the designation or verification of explosion hazard zones.

Model approach to explosive safety in an industrial plant

Model approach to explosive safety in an industrial plant

Step 1
ATEX Audit

During the ATEX Audit, we will focus on deficiencies in explosive safety and indicate tasks that should be performed first to have the strongest impact on safety improvement.

Model approach to explosive safety in an industrial plant

Step 2
Protection Concept

The result of the ATEX Audit is also a preliminary concept of protecting the installation from explosion. It allows estimating the costs of protections. After testing the explosiveness parameters of the dust from the installation, we move on to the final concept and design.

Model approach to explosive safety in an industrial plant

Step 3
Design and selection of protections

After accepting the concept and testing the explosiveness parameters of the dust from the installation, we proceed to the final selection of explosion protections and create a design that takes into account all required changes in production.

Model approach to explosive safety in an industrial plant

Step 4
“Turnkey” delivery and installation

We coordinate the entire delivery and installation process of protections. We have our own service teams with experience in performing installation without the need to stop the investor’s plant operation.

Model approach to explosive safety in an industrial plant

Step 5
Execution of ERA and EPD

We conduct a post-implementation Explosion Risk Assessment (ERA) and prepare (or update) the Explosion Protection Document (EPD). We usually also conduct training for the crew in the field of explosive safety.

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Completed projects

Knowledge base

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DONAT CZAPSKI - I am at your disposal

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